Volvo s40 brake system failure. Already checked the brake fluid and it was full.

Volvo s40 brake system failure. 7K views 1 reply 2 participants last post by volvogod Nov 22, 2022 markrwalsh Discussion starter Volvo S40 owners have reported 24 problems related to service brakes (under the service brakes category). 5T, 185K So after driving a rental vehicle (nearly new), and then driving my S60, I realized that my brakes are not nearly as tight as they could/should be. You should also leave the leads off the battery and connect them to one amother for 15 minutes to reset the system. 6K subscribers Subscribe My 2006 Volvo S40 has had numerous and intermittent electrical issues including gauges that go haywire, false airbag failure or brake failure messages, locks that don't engage or disengage and Dec 16, 2019 · 3. Despite the bulbs and wiring being fine, the issue persisted. Nov 22, 2022 · 2007 S40 Anti-Skid/Brake Failure Alerts Jump to Latest 1. I turn the key and the engine tries to start, but nothing happens (just throttles weakly - i dont know how to explain it better), after 10 or so seconds my dash turns off, and my radio starts. Dec 22, 2009 · Re: (garbergtsi) Maybe Your car is different but on My S40 I still had normal brakes with the engine running since the brakes actually work off engine vacuum. I was a block away from my house so i drove it home and parked it. Jul 30, 2008 · Re: Brake Failure - Stop Safely (barrysharp) Well, Volvo regional rep said the first thing to try is for technician to ensure the cold soldered module connections are solid - and in fact they should be severed and hard soldered back together. Jun 16, 2012 · Symptoms: Brake lights turn on when pedal is depressed and car is off. May 27, 2014 · When i can back to the car to go home, the car started fine I started driving home and within a few minutes i got the brake system failure stop safely display. Siphon the dirty fluid directly out of the master cylinder. Remove the under hood sensor connector (near strut tower). First you should check the brake fluid levels and top up if needed. The worst complaints are problems. When fault codes are read there will usually be a code blaming the high pressure pump and/or a fault code blaming one or more wheel speed sensors. the problem came in the swicth valve vacuum brake controler, which separately in the bottom of the swicth valve vacuum ,there is motor vacuum which was fine How reliable is the 2004 Volvo S40? Explore all the popular car problems, read 50 complaints and 6 recalls, and read 45 reviews from real 2004 Volvo S40 owners. The number one most common problem is related to the vehicle's service brakes, hydraulic (122 problems). Yet parking brake problems are surprisingly common, affecting both manual and electronic systems. So my issues started a few months ago and the car has been driven some since the issues started. ) going into back of booster for direct brakes if the system fails. It’s important to be aware of the symptoms I am seeing a brake system failure, anti-skid message. The worst complaints are engine, windows / windshield, and transmission problems. Brakes ok and ABS engages. We would like to show you a description here but the site won’t allow us. For me it was easier to remove a few of the clips from the wheel well and a few from the engine compartment. Aug 23, 2011 · Are you having problems with your Volvo S40? Let our team of motoring experts keep you up to date with all of the latest Volvo S40 issues & faults. I'm curious though where the bleed valve is for the clutch? Can someone post me a picture or diagram of the location please? Also, I looked at my maintenance Volvo S40 2. I get the following error” Brake failure, stop Sa Browse Volvo S40 complaints by category Problems with ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL, SERVICE BRAKES and HYDRAULIC are the most frequent issues recorded by the NHTSA from Volvo S40 owners. Remove the brake calipers, let's say just the front 2 calipers. Regular brake system maintenance ensures sensor accuracy and prevents ignition Below you may see what Volvo S40 model years had the most number of complaints over time. Remove the wheels first. (the car was taking off really slow). I am tired of taking the car in and leave it for a few days and pay $300-$400 every time and Apr 6, 2012 · The process is pretty simple. Mine popped out after a little wiggling. It may be worth taking to a repair shop to have the brakes pressure bled, or purchase a pressure bleeder. Tap into specific years for more details. Nov 25, 2018 · 2008 S60 2. No, I did not leave the cap on when pushing the caliper pistons back in for either side. 2007 Volvo S40. Top it up, past the max line. The Power System Service Urgent message comes on when the alternator is not charging. The power brake booster is connected to the engines intake manifold and to a vacuum pump. What Does the ABS System Do? ABS stands for Anti-lock Braking System and is designed to prevent the wheels of the Volvo S40 from locking when you apply brakes in emergency situations. 4i Flint Gray metallic, 2013 Subaru Forester Limited Reply The 2005 Volvo S40 has 19 NHTSA complaints for the electrical system at 74,583 miles average. . Check these troubleshooting and repair guides for more help on your Volvo. Dec 10, 2019 · Brake System Failure - Stop Safely (this one happens the most often and when it does every warning light on the dash lights up (ABS, Check Engine, Tire Pressure, Seatbelt reminder, Gas, SRS, Brake, ESC, General warning, etc) and the mileage, mph, miles to empty, gph, and temperature also read '---' instead of the actual numbers and the radio May 22, 2019 · If brake pedal depressed 3/4 times before driving, after 1 revolution of wheels, I get BRAKE FAILURE - STOP SAFELY message and BRAKE ASSIST SERVICE REQUIRED messages with red triangle. Nov 23, 2009 · When the problems happened what would happen is the computer would come on with "Brake Failure Stop Safely ASAP". Customer: Hi Steve, 2005 s40 is showing brake failure, brake safely. After i turn off the car a brief message turns on saying Brake failure stop immediately with the red triangle. Jul 3, 2023 · The “Volvo anti-skid service required” is a warning message when the anti-skid system or ABS is not working correctly. Also when i twist thr key Jun 15, 2016 · The brake system can be a bear to get all the air out, even using the Volvo recommended process, especially if the ABS pump has been drained. Check the ABS sensor wiring near the rear wheels for breaks or disconnections. Jan 16, 2014 · I'm having a similar issue. Please note: This guide covers every single possible symbol/warning light for ALL model variations for Volvo S40, including standard, premium and top-of-the-line models, plus variations in body shape. Take them off and clean the terminals and leads with a cleaner or wire brush. Oct 23, 2024 · I own a 2005 Volvo S40 2. In addition "Brake, "ABS", and "Traction Control" lights would come on. Find out the top 5 issues you’ll typically find with the 2005 to 2012 Volvo S40 and how to fix them. Mar 8, 2013 · 1. May 30, 2024 · Recently I've had intermittent failure of the ABS system in my V60 T6 R-Design. We have gathered all of the most frequently asked questions and problems relating to the Volvo S40 in one spot to help you decide if it's a smart buy. May 14, 2023 · Volvo on Call is contacted diagnoses car online and dispatches tow truck. Only other light on the dash is an abs light that has been on for awhile. Tow truck arrives without necessary "dollies" to deal with parking brake being set. Any ideas? If I have to leave it overnight with key in ( between 1 and 0) how do I keep the battery from dying? Do I need to disconnect? Mechanic's Assistant: Have you checked the battery Sep 27, 2025 · How reliable is the 2006 Volvo S40? Explore all the popular car problems, read 59 complaints and 3 recalls, and read 49 reviews from real 2006 Volvo S40 owners. Find More Here! 🔍 Common problems of Volvo S40 The following chart shows the 25 most common problems for Volvo S40 cars. Jul 17, 2025 · The National Highway Traffic Safety Administration urges owners of select model year 2020-2026 Volvo plug-in hybrid or battery electric vehicles to immediately complete an important over-the-air safety recall. No matter the type of problem, a faulty parking brake can be more than just an annoyance, it’s a safety issue. Volvo S40 2005 T5 Brake System Failure and Immobilizer Issue S40 T5 users often face immobilizer activation and brake system warning errors causing no-start conditions. Oct 27, 2023 · Central Electronic Module Suppose your Volvo won’t start, and you are getting an Immobilizer message; plus, your Volvo is acting strangely and is displaying several random messages such as ABS, Airbag, and Steering failure. Previous: 1999 Hyundai Elantra, 2001 Toyota Celica GTS TRD intake and Exhaust, 1996 Audi A4 V6 Pearl White, 2007 Subaru Impreza SE, 1997 Mercedes Benz E320, 2006 Volvo S40 2. Aug 19, 2018 · If you push pedal past 75% then you have touched the booster input pushrod (what is normally attached to pedal assy. I have new parts to do a full brake refresh coming (rotors, pads, and lines) and I'm hoping this might fix the issue, but I'm still unexperienced with this car. Procedure 1. If the belts are Nov 18, 2024 · The ABS (Anti-lock Brake System) and anti-skid systems in a Volvo vehicle are designed to prevent the wheels from locking up during heavy braking and to maintain traction and stability on the road. The system makes use of a lot of components, especially sensors. I've got a serious problem with my 2008 Volvo S40 2. This Apr 20, 2011 · Now it not unusual to have more than one problem with the same system, spouse you have take this car to the dealer or Volvo specialist they would recommend the BCM replacement first and then the SAS sensor. Feb 10, 2025 · Brake System Brake pads, brake rotors, brake calipers, anti-lock braking system (ABS), brake lines, brake master cylinder, brake booster, parking brake, brake sensors, regenerative braking system (if applicable). Inspect the brake light switch near the pedal for damage or loose wiring. Any help would be greatly appreciated. May 6, 2025 · A parking brake has ONE job. Also please check out the statistics and reliability analysis of Volvo S40 based on all problems reported for the S40. I usually would finally get it resolved by doing the 2-man brake bleed. This also causes other problems due to low voltage. 5. Volvo 2006 Volvo S40 brakes problems with 7 complaints from S40 owners. Sep 1, 2025 · 2001 Volvo S40 car problems categorized by type of issue After analyzing all complaints sent to the NHTSA and researching popular Volvo S40 problems, we found that the most common problems with these 2023 model year vehicles are: Service brakes problems Hydraulic problems Engine and engine cooling problems Electrical system problems Vehicle speed control problems The graph below shows Jun 6, 2019 · Hi! I have had my pedla be soft and not grabbing as it should for some time. If pumped with engine idleing I can get it to the floor. Sep 26, 2025 · How reliable is the 2002 Volvo S40? Explore all the popular car problems, read 30 complaints and 1 recalls, and read 47 reviews from real 2002 Volvo S40 owners. Apr 20, 2011 · Take a look at the battery and it's connections. 4I: I get the following error” Brake failure, stop… I get the following error” Brake failure, stop Safely”, followed by “ Engine System Service Urgent” error on my LED. Oct 2, 2011 · ABS/Brake failure light reset by Otto2005s60 » 02 Oct 2011, 22:50 Hi all, I have a 2005 S60. It is responsible for turning on the brake lights when the brakes are applied. Just pressurize the Brake Master Cylinder to about 5psi, then unscrew the bleed nipple and watch till the fluid drains clear. most time it will abs sensor or angle sensor but cant tell until you scan it Sep 13, 2018 · From time to time, I've had soft brake pedal issues after replacing something in the hydraulic brake system even after pressure bleeding multiple times. Welcome to the ultimate guide to all dashboard symbols, warning lights, errors and faults for the 1995 to 2012 Volvo S40 to assist in troubleshooting, diagnosis and solving these problems. If faulty or misaligned, it triggers a 'Brake Failure' warning and prevents engine start. Dec 8, 2021 · Could this warning message be caused by worn brakes? I checked the brake fluid level and it's at the top. These units are known to fail. Dec 30, 2024 · The Brake Assist Service Required message in your Volvo indicates an issue with your car's Brake Assist System (BAS). Let’s look at some of the most common parking brake issues, how to fix them, and what it’ll cost you. The core problem is identified as a brake system issue, potentially caused by improper bleeding, which can lead to hydraulic pressure imbalances and sensor damage. Cruise control will not engage. Throttle still works but is less responsive, and brakes still work. Trace the piping between the manifold, silver brake vacuum pump and booster, and look for cracks or other issues. The power brake booster (servo) is single acting and has an integrated mechanical function for Emergency Brake Assist (EBA). A Volvo S40 Brake System Inspect costs between $110 and $139 on average. After i parked the car and shut it off i saw immobilizer on and car wouldnt start. 0D. Volvo S40 brake warning light circuit failure - this brake warning dash lamp will turn on if there is a fault within the braking system. Any ideas? If I have to leave it overnight with key in ( between 1 and 0) how do I keep the battery from dying? Do I need to disconnect? Mechanic's Assistant: Have you checked the battery The 2006 Volvo S40 has 1 NHTSA complaints for the traction control system at 80,444 miles average. My abs control unit went out and I just replaced it with a used one. The vehicle shook violently without warning. Everything is functioning perfectly, but I don't know how to reset the Brake Failure light. FIX No Crank No Start IMMOBILIZER SEE MANUAL Volvo S40 Low Brake Fluid Stop Safely failure Adam Bedz 66. HERS 2012 Volvo S60 T5 Flamenco Red metallic, Climate Pkg, Tan pebbled leather. I changed the batteryit must used with a scan tool specific for Volvo now you can buy one for 300-400 but if you not gone use all the time not worth buying only option is to use shop who got scanner . Dec 9, 2011 · While driving approximately 40 mph, the brake pedal traveled to the floorboard and failed to stop the vehicle when it was depressed. You can sit still and push the brake pedal and think you shouldn't move car as there is no brake pedl effort that builds to normal level. The second most common problem is related to the vehicle's electrical system (103 problems). I have replaced rotor and pads all round, both rear calipers, master cylinder bit still the same. Brake lights don't turn on when pedal is depressed and car is on. I then bled the system (one man version with bottle. Oct 16, 2010 · I'm going to be flushing my brake fluid soon and after searching this forum I'm now aware that the clutch shares the same reservoir. Connect the power bleeder to the master cylinder and pressurize it to 5 psi The 2006 Volvo S40 has 86 problems & defects reported by S40 owners. 6d 2007 wont start. Oct 27, 2017 · Now when I clear to codes the errormessages are right after start "anti skid nees service + brake assistant needs service" but the car lets me drive 5 to 10 miles without "brake failure, stop safely" message. May 22, 2019 · If brake pedal depressed 3/4 times before driving, after 1 revolution of wheels, I get BRAKE FAILURE - STOP SAFELY message and BRAKE ASSIST SERVICE REQUIRED messages with red triangle. Bulb failure indicator light is lit on dash. Also, see repair breakdown by problem area and cost. I am going to help you with your question today. In that case, the chances are that the Central Electronic Module (CEM) module is the culprit. When the ABS anti-skid service required message appears, it generally indicates an issue with one or more of the brake system’s components, and that service is needed to resolve the issue. 4. This is my first post here so let me know if I need to do anything differently. Four hours later, in the DC suburbs nothingnada, zippo. The conversation revolves around a 2005 Volvo S40 experiencing weak braking and an error message indicating a brake booster pressure sensor failure. Fuses are not blown. Oct 27, 2025 · How reliable is the 2010 Volvo S40? See the most common repairs performed and learn if your vehicle is at risk for major repairs in the next 12 months. This ABS Pump Module is a common failure for the Volvo C30, C70, S40 & V50 vehicles built between 2004 - 2012. Then replace with fresh fluid. Cleaning or replacing this switch often resolves the issue. Simple pad change i Jul 16, 2025 · The 2000 Volvo S40 has been reported to have several common problems, primarily related to the AC/heater, engine, lights, suspension, brakes, electrical system, seat belts/airbags, interior accessories, windows/windshield, and miscellaneous issues. Remove brake pads, place piece of wood such as 3/4-inch thick oak (used for home flooring). Older S40 vehicles tend to accumulate more problems over time, so you need to carefully explore the nature of the issues. See real-world Volvo S40 brake problems and repair histories as reported by other Volvo S40 owners. Volvo C30, C70, S40 & V50 ABS Pump Module fault Fault codes: BCM-0130 Brake Pressure Sensor 1. Hello, My name is ***** ***** I am a Volvo dealership technician. 2005 S40 T5 with about 100k miles, driving as normal when suddenly I'll get the message, "BRAKE FAILURE STOP SAFELY", followed by all the tachs going to 0. Also check the pressure valve, a Oct 20, 2025 · How reliable is the 2007 Volvo S40? Explore all the popular car problems, read 25 complaints and 2 recalls, and read 45 reviews from real 2007 Volvo S40 owners. I would have the belts checked first, as I have seen people accidentally hit something in the road, causing the belt to shred. The Volvo S40’s brake pedal sensor detects if the brake is pressed before starting. I replaced the brake light switch, which did not solve the problem. Jun 10, 2014 · Current: HIS 2012 Volvo S60 T5 Black Climate Pkg, Tan and Black pebbled leather. Oct 27, 2024 · That orange check engine light in your Volvo isn’t just a random warning – it’s a specific message waiting to be decoded. Already checked the brake fluid and it was full Any ideas? Maybe a sensor VOLVO NO CRANK NO START- IMMOBILIZER SEE MANUAL/ LOW BRAKE FLUID/ STOP SAFELY FAILURE. If it can’t do that job, it’s rather useless. Anyone have any suggestions what to Dec 16, 2014 · i bought for two time volvo s40, in 2011 first car was finebut sold ,then 2014 nov just bought another s40 with in not good condition, i have same problem with brake (very hard push) when in the morning or left for more than 5 hour's. When it happens, the brakes act funky for a second (or the car will fail to take off), and the light comes on and everything is "normal" except I presume if I needed ABS, I wouldn't get it. The brake system is a dual circuit, diagonally split system with disc brakes front and rear. My 2006 Volvo S40 has had numerous and intermittent electrical issues including gauges that go haywire, false airbag failure or brake failure messages, locks that don't engage or disengage and traction control that seems to stick or malfunction. Get a free detailed estimate for a repair in your area. I changed the front pads (they weren't terribly worn and the rear ones looked ok). The most recently reported issues are listed below. Remove the sensor clips by following the sensor wire up to the connection point, removing the clips as you go. But they would go way the next time I would start the car. FIXED Peter L 60. Any ideas? I am stumped. 4I. Brake failure stop safely Received this message last night after hitting a considerable pothole. I have been battling with the dealer but they have no clue what to do. The first issue started when I put the car into park I got a warning for a "brake system failure" I was just in a parking lot so I checked to make sure my brakes still worked and it wouldn't Volvo ABS pump/module failure This is a very common failure on all Volvo ABS pumps built after 1995, causing the ABS light to come on along with the TRACS light if fitted. 2K subscribers 71 A 2007 Volvo S40 owner experienced a brake light failure error, with diagnostics suggesting a faulty brake light switch. Otto Apr 29, 2022 · There is nothing particularly wrong with the S40, but it’s common to find a 2nd gen Volvo S40 with problems like rear caliper failure or worn motor mounts, since these are some of the issues it tends to have. Aug 26, 2022 · Is your Volvo flashing an annoying “Anti-skid temporarily off” message? This article aims to help you understand the various problems that could cause this warning. Apr 25, 2024 · Volvo Brake Assist Service Required message indicates glitches resulting from faulty brake pedal position sensor, stop light switch, and so on. You have an air leak, somewhere from the booster itself, up to the intake manifold. This happened couple of times before and the dealer cleared the code once and changed the exhaust manifold sensor the second time, and now again. If you Oct 10, 2025 · How reliable is the 2006 Volvo S40? See the most common repairs performed and learn if your vehicle is at risk for major repairs in the next 12 months. Apr 1, 2025 · When the “Brake Light Malfunction” warning message comes on the dashboard of your Volvo, it could signal a burned-out lightbulb, but this warning message could also indicate an issue with your brake system that requires attention. Dec 9, 2017 · The brakes are parts to observe carefully or you’re going to be difficulty if you don’t! We will look over at the numerous signs that can affect the brakes on your automobile and then give you some suggestions on what to do in order to avoid everything serious. 2. The worst complaints are electronic stability control (esc), service brakes, hydraulic:pedals and linkages, and service brakes Customer: On our 2005 S40 the break system failure comes on and after turning the engine off the immobilizer kicks in and won't let the car to start again. Trip odometer is ok and the Cruise works normally and then the failure comes during driving without touching the brake pedal. Feb 24, 2020 · I would also randomly get "anti skid service required" and "headlamp failure service required" messages. I was very careful to not allow air back into the system and kept the master cylinder full May 18, 2013 · The last fun ones were "SRS system failure", "brake failure, stop carefully" "power steering service required" , all in rapid succession, with all the needles going to zero and then "powering up plus dashboard warning Nov 11, 2024 · The brake light switch is a crucial component of the braking system in a Volvo vehicle. The 2009 Volvo S40 has 14 problems & defects reported by S40 owners. 6K subscribers Subscribe Customer: Hi Steve, 2005 s40 is showing brake failure, brake safely. The leak is causing unmetered air to enter the manifold through the vacuum port, and triggering the emissions light. Nov 8, 2023 · We hope you find the Intermittent Volvo Electrical Problems guide helpful. The resulting internal cross-directed hydraulic pressures will cause bleeding problems and weird failures of an otherwise sound brake system: remember a Volvo without ABS has 2 separate hydraulic systems. Feb 5, 2024 · Volvo S40 owners have reported 49 problems related to electrical system (under the electrical system category). The fault causes the ‘Anti-Skid Service Required’ message to illuminate permanently on the instrument cluster. Though it does not necessarily mean that 2000, for instance, is the worst year for the S40. Volvo on Call dispatches 2nd tow vehicle - it apparently reports "job done" to Volvo and never arrives. Just anytime I pushed on the brake pedal without the engine running I had NO brakes. I left this for last, Volvo just came up with new bulletin for SAS code. If the brake light switch fails, it can result in several issues, including warning lights on the dashboard, decreased braking performance, and even a complete loss of braking ability. Sep 3, 2020 · Every P1 I've driven has a marshmallowey brake pedal (I distinctly remember this impression during the test drive for the first one I bought), and have found more than a few references to soft but effective brakes in early reviews of the S40. May 18, 2010 · I have a 2006 s40 with 66k miles on it. It's hard to see and troubleshoot this problem in the car. Sep 12, 2018 · I changed my front pads and now have spongy brakes. Use this wood in place of brake pads, now slowly apply the brake pedal until the piston touches the wood, this way the piston is extended but not completely out. Cars with gasoline engines have an electrical pump, while diesel engined cars have a Nov 15, 2013 · Here's a picture of the melted socket on my 2001 Volvo V70 that caused my intermittent "brake light warning" message on the dash. Signal too low or BCM-0130 Brake Pressure Sensor, Signal Missing. I'm getting the 'BRAKE FAILURE PLEASE STOP SAFELY' message on the DCIM which causes the engine to cut out and won't start. Immobilizer warning also came on and can't remove key or start? Reading some forums and some say ignition switch could be problem. Use gentle pressure on the sensor cord to remove the sensor. Any ideas what created Hello, tried to go to work today, but my v50 1. After a rear impact, the Volvo S40’s brake failure warning and immobiliser fault likely stem from damaged wheel speed sensors or ABS module faults. The ABS system prevents wheel lock to minimize braking distance as much as possible and prevent wheel lock and uncontrolled skidding. From simple gas cap issues to serious engine problems, here’s how to crack the code and know exactly what your Volvo is trying to tell you. No major Brake System problems have been reported for the 2005 Mercedes-Benz ML500. Apr 17, 2015 · The vacuum pump isn't bad, it's doing its job. Jul 27, 2023 · The Volvo park assist system is an amazing feature that makes parking much easier. Every time I restart the car the light disappears and then reappears when the car is in motion. plrm cej bndkw0 oww4 5upy uh4uh sr onw4 gdyhzcl qksywyx