Ddec 6 valve adjustment )<br /> 6067HK62 — 14L Australian — 2000 790C 0. Always recheck clearances after tightening. 3. DIY and save yourself some money and have a better running truck. (BPH work time=1 beer per hour) based on consumption of canadian beer. 60 Series engine pdf manual download. grupofeynsa. 5 Idling 7 Engine Brake System 7. To run overhead valve adjustments on a 2011 DD13, first remove the valve covers to access rocker arms and pushrods. There are no control racks or mechanical linkages to adjust. 36 Jake Brake The engine brake has been designed to fit on the Series 60 engine with no additional valve cover spacers. DDEC II . 7 motor, first bring the engine to top dead center (TDC) on cylinder one. The Detroit 60 Series engine platform included an 11. PAGE 1 PAGE 2 PAGE 3 EPA07 SERIES 60 ENGINE OPERATOR'S MANUAL To the Operator This guide contains instructions on the safe operation and preventive maintenance of your Detroit Diesel Series 60® engine used in vehicle, or fire fighting apparatus applications. Apr 14, 2017 · Valve_Adjust. Wheel (raw) torque numbers are very high because the rear end ratio and tire size acts as a torque multiplier. pdf 36 584. If the engine is not misfiring, no further troubleshooting is required. Likewise, injector height should be properly maintained. 5. This system not only helps to improve fuel economy and vehicle performance, but also helps to reduce cold starting time and increase initial idle speed for fast engine warm-up and virtual elimination of cold smoke. Jun 13, 2014 · The Rocker Method So using the rocker method I usually start at #1 valve adjustment since the firing order on all inline 6 engines is 1 5 3 6 2 4. 2 Anti-Lock Braking Systems 7. 5 or three-piece rocker cover. Refer to "1. EPA07 engine pdf manual download. DIY valve adjustmentExperience cable reimagined with unlimited DVR space, on-the-go streaming, 6 accounts, and more this is how we do it here valve and injector adjustment Jan 24, 2011 · Section 13. Jan 24, 2011 · Section 13. Additional SERVICE INFORMATION is available in the Detroit Diesel Series 60 service Manual, DDC-SVC-MAN-0005-1207. 2 Valve Lash, Injector Height (Timing) and Jake Brake Lash Adjustments Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. ‪ Series Nov 16, 2011 · Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. Most of the models May 22, 2019 · Section 13. - Free download as PDF File (. 1 Engine Tune-Up Procedures The Series 60 engine is equipped with Detroit Diesel Electronic Control system (DDEC). See Figure "Valve Height Adjustment Components" . Adjust by loosening the locknut and turning the adjusting screw until proper clearance is achieved per manufacturer specs. 1L, 12. Here is the procedure for N3 injectors on DDEC 5 engines. Adjust the valve and engine brake lash for all cylinders. ‪ The Series 60 overhead camshaft design eliminates the need for push rods. Note: A step by step guide on how to run and overhead on a Detroit 60 series engine. Gen 5 DD Series engine pdf manual download. If a . ) feeler gauge between the tip of the valve stem and the valve button at the end of the rocker arm. To ensure efficient engine performance and extended valve and injector service life, an initial valve May 22, 2019 · General Information SCOPE AND USE OF THIS MANUAL This manual contains complete instructions on operation, adjustments (including valve lash), preventive maintenance, and repair (including complete overhaul) for the MBE 900 engine. pdf), Text File (. 3. 2 Valve Lash, Injector Height (Timing) and Jake Brake ® Lash Adjustments Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. drive breaker bar or ratchet into the square hole in the center of the crankshaft pulley or 7/16 on the accessory drive pulley. ‪ To ensure efficient engine performance and extended valve and injector service life, an initial Oct 27, 2011 · Intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the valve (or injector) end of the rocker arm; Jul 6, 2012 · Section 13. 6. 3 Removal and Cleaning of Two-piece Rocker Cover Engines Only" for two-piece covers, and "1. Detailed procedure for adjusting N3 fuel injectors and valves on Detroit Diesel Series 60 2004 engines. Fill the engine crankcase Refer to section "Lubricating Oil" with the proper lubricant. Valve Lash and injector heights on all Series 60 engines must be measured and adjusted. Customer: How do I adjust the valves and injectors on a 14L Detroit engine from 2005? DDEC VI regulates the fuel injection quantity and timing using solenoid valves, allowing extremely low-emission operation. DDEC IV Series 60 programming services any engine side programming I do. SERIES 60 DIESEL VALVE LASH, Jake Brake Lash and CAM Timing SPECS have been added to Table 1-34. Detroit 60 Series diesel specs, history, information, and torque curves. Follow the manufacturer’s firing order to sequentially adjust valve lash using feeler gauges. Aug 28, 2009 · Turbocharger Actuator Adjustment NOTE: This procedure can be used on all EPA04 Series 60 DDEC V engines regardless of displacement. May 22, 2019 · The EGR modulated control valve is an electronically actuated butterfly valve located after the EGR cooler and reed valves, controlled by the DDEC-ECU (formerly PLD-MR). ‪ To adjust the intake valves, insert a 0. To reduce the chance of personal injury and/or property damage, the instructions contained in this troubleshooting manual must be carefully observed. To ensure efficient engine performance and extended valve and 5. 1 Slave Piston Adjustment (Jake Brake® Lash)" . Besides the engine and its related sensors, the system has two control modules: Table 6. Use a dial indicator to measure injector plunger lift and adjust the injector rack position to achieve proper fuel delivery timing. 2 for one-piece, refer to section 1. 660 mm (0. Maintenance instructions cover routine engine services such as lube oil and filter changes in enough detail to permit self-servicing, if Stop engine rotation and note which cylinder this is, then follow the sequence listed in Table "Valve Lash and N3 Injector Setting Adjustment Sequence" to correctly set the injector and valves. Same engine. ‪ Nov 28, 2021 · November 28, 2021, 06:19:00 pm I've searched here to find guidance on Detroit 6V92TA valve lash adjustment interval, to no avail. 2 Adjustments of Valve Lash Accurate adjustment of intake and exhaust valve lash is important if maximum performance and economy are to be obtained. Minor adjustments to the valve and injector operating mechanism, gover, etc should only be required periodically to compensate for normal wear and Sep 15, 2011 · Engine models built after December 1, 2003 will use the N3 Electronic Unit Injector (EUI). ‪ Intake and exhaust valve clearance are adjusted by an adjusting set screw and locknut located at the valve end of the rocker arm. However, in the event of a power supply malfunction, the system will continue to operate at reduced voltage. To adjust valves and injectors on the Detroit 12. Jul 19, 2024 · Valve adjustment cost? Discussion in ' Freightliner Forum ' started by Thunderstorm87, Jul 19, 2024. freely between the end of the valve stem and Dec 9, 2024 · Proper adjustment of fuel injector timing and exhaust valve clearance is critical for maintaining optimal performance, efficiency, and durability of Detroit Diesel 92 Series engines. General Information These instructions describe the installation of the Model 790/795/797 Series Jacobs Engine BrakeTM, designed for the Detroit Diesel Series 60® engine. Also for: Mbe 920, Mbe 400. On the 6-cylinder model, the constant-throttle valves are activated by engine oil pressure. During engine EGR operation, the VPODs provide modulated air pressure to the pneumatic actuators which change the position of the VNT vanes and the position of the EGR valve. Install Display Data Line (DDL) adaptor to the data cable and plug the adaptor into the Moved PermanentlyThe document has moved here. See Figure 12-5. The SERIES 60 VALVE CLEARANCE AND INJECTOR HEIGHT SETTINGS The fuel injector height is adjusted using the injector height gage shown below. Series 60 EGR engine pdf manual download. Also for: 60g series. Adjust the valves and N3 fuel injector settings as follows: Disconnect the starting power for the engine. I found Pierce Stewart's post from years ago on the method of the adjustment, but none on when or how often to do it. REFERENCE the chapter “Engine Mechanical” and section “Setting the Valve and Engine Brake Lash” in the Gen 5 DD15 Platform Workshop Manual (DDC-SVC-MAN-0215). May 22, 2019 · Section 1. DD13 engine pdf manual download. ) feeler gage between the tip of the valve stem and the valve button at the end of the rocker arm. Series 60 engine pdf manual download. Dec 31, 2024 · Proper valve adjustment is one of the most critical maintenance tasks for ensuring efficient and reliable operation of Detroit Diesel 53 Series engines. May 22, 2019 · Section 13. Jan 2, 2025 · The Detroit Diesel Series 60 engine is a staple in many heavy-duty applications, known for its durability and performance. 3 Engine Brake Operation 7. Ensure proper lubrication of rocker shafts and valve stems. Refer to section 1. 3 Engine Brakes and Cruise Control 6. wordpress. Detroit™ Gen 5 Heavy Duty engines are equipped with Detroit Diesel Electronic Control® (DDEC®) software. Perform a valve lash adjustment as scheduled for the appropriate engine duty cycle. Also for: Epa07. Next, perform injector calibration with a diagnostic tool to set injection timing and fuel delivery precisely. If necessary, adjust the push rod. 7L, and 14L inline 6 cylinder diesel engine. 1 Exhaust Valve Clearance Adjustment DETROIT DIESEL 71 (Vehicle) Check Exhaust Valve Clearance Adiustment l. Remove the engine valve rocker cover as outlined. Whether you’re a professional mechanic or a … View and Download Detroit Diesel DD13 operator's manual online. . If the engine is equipped with a Jake Brake®, lash the brake. 4 Shifting 6. 7 Driving On Wet or Slippery Pavement 8 Engine Systems 8. 3 Engine Brakes and Cruise Control 7 Engine Brake System 7. To remove the two Aug 18, 2010 · Section 13. Drive breaker bar or ratchet into The EGR Valve equipped on a DDEC V engine is a hydraulically actuated valve that operates on engine oil instead of air. Jun 12, 2019 · Section 17. Incorrect lash or injector timing can cause poor combustion and engine knocking. 2 Clutch Pedal and Throttle Position Controls 7. May 22, 2019 · Adjust the intake and exhaust valve clearances, and fuel injector heights. N3 injector setting procedures have been added to the Series 60 Service Manual. Jan 2, 2025 · This manual serves as a practical guide for servicing Detroit Diesel Series 60 engines, offering comprehensive instructions for operation, adjustment, preventive maintenance, and repairs, including complete overhauls. This software assures optimal engine performance. The fuel metering unit or module is positioned under the plunger, so the overall envelope of the N3 is smaller than previous injectors. The DDEC engine has no Page 101 SERIES 60 EGR TECHNICIAN'S GUIDE DDEC V CODES DDEC V EGR DESCRIPTIONS To read codes, use the Detroit Diesel Diagnostic Link (DDDL). CRATE ENGINE VALVE ADJUSTMENT Your crate engine is shipped with #1 cylinder in the firing position. It was deleted. To ensure efficient engine performance and extended valve and I have a manual dated July 2005 that has tuneup specs from 1986 DDEC I through 2003 DDEC IV It has the 1/5 indicated on the chart I've included. 7 (1997), first bring the engine to top dead center (TDC) on cylinder one. Adjust valve lash using feeler gauges per manufacturer specs to ensure proper clearance. Besides the engine and its related sensors, the system is composed of the following: Oct 2, 2014 · With this being a DDEC VI, the E3 injector doesn't require any tools for adjustment. EPA04 MBE 4000 industrial equipment pdf manual download. Hold the leveling screw in this position and torque the locknut to 47 N·m (35 lb·ft). Valve Lash and Injector Height Adjustment Sequence Never adjust the valves and injector of the same cylinder simultaneously, as this may cause engine damage. Over time, valve clearances naturally shift due to engine wear, thermal expansion, and material settling, which can lead to reduced performance, increased fuel consumption, and potential engine damage. 2 Removal of N3 Electronic Unit Injector Remove the N3 EUI as follows: ‪ Clean the valve rocker cover around its seat on the head, and in the attaching bolt recesses . Did you use this procedure? Verify the injector calibration codes are correct as well. 2. ‪ For injector adjustment on the Detroit 14. Oct 27, 2011 · Perform the following steps to determine if the proper injector setting adjustment resolved the misfiring cylinder condition: ‪ Install the valve rocker cover (s) Start the engine. Flowchart for Replacement of N3 Electronic Unit Injector Section 2. When this occurs, the AWL (Check Engine) will come on. View and Download Detroit Diesel EPA07 workshop manual online. 012" feeler gage ( ± . Detroit Diesel S60 Since the DDEC system is electronic, a battery is required to operate the computer. The dynamometer graphs you see are horsepower and torque at the rear wheels. I have a manual dated July 2005 that has tuneup specs from 1986 DDEC I through 2003 DDEC IV It has the 1/5 indicated on the chart I've included. Remove distributor cap and rotor should be pointing toward #1 cylinder. Failure to measure and adjust may result in gradual degrading of engine performance. 6. Refer to section "Valve Lash Adjustments" . Injector height affects fuel spray pattern and engine efficiency. Had my delete tune guy get into it. Series 60 DDEC VI engine pdf manual download. It is tailored for mechanics, technicians, and operators to ensure reliability and longevity of the engines. Jun 28, 2022 · In this article we cover a basic tune up for a Detroit Diesel 92 Series engine. This manual was written primarily for persons servicing and overhauling the engine. Feb 21, 2014 · Intake valve clearance and injector height are adjusted by means of an adjusting set screw and<br /> locknut located at the valve (or injector) end of the rocker arm; see Figure 12-2. com. The purpose of the sensors is to provide information to the ECM/ECU regarding various engine performance characteristics. These adjustments should be made with the engine cold. 4 Descending a Long, Steep Grade 7. 6 DDEC IV Varible Pressure Output Devices DDEC IV engines use two VPODs which control the VNT and EGR valve. Listen for misfiring cylinder. Inspect rocker arms and adjust or replace worn components. 2 Removal and Cleaning of One-piece Rocker Cover Engines Only," for one-piece covers, "1. bcghc View and Download Detroit Diesel Series 60 DDEC VI troubleshooting manual online. 1 DDEC System--How It Works The major components of the DDEC system consist of the Electronic Control Unit (ECM/ECU), the Electronic Unit Injectors (EUI) and the various system sensors. The information sent to the ECM/ECU is used to instantaneously regulate View and Download Detroit Diesel 60 Series service manual online. (Rev. Insert a 3 / 4 in. It also helps to reduce cold starting time and increase initial idle speed for fast engine warm-up and virtual elimination of cold smoke. View and Download Detroit Diesel Series 60 service manual online. Valve lash checking and adjustment should be serviced per the maintenance intervals, Preventive Maintenance Tables. 026 in. View and Download Detroit Diesel EPA04 MBE 4000 workshop manual online. After each set of intake and exhaust valves is adjusted, adjust the corresponding injector listed in Table "Valve Lash and Injector Height Adjustment Sequence" . Remove the engine valve rocker cover. You want to start on #1 cylinder firing. Regularly inspect and adjust valve lash to maintain Jan 17, 2015 · 12. On engines equipped with a two-piece aluminum valve cover, it is NOT necessary to remove the lower valve cover to install the engine brake. This … Ajuste Valvulas e Inyectores Detroit - Free download as PDF File (. The N3 has an inwardly opening of solenoid valve which controls beginning of injection and end of injection. The method of valve overlap isn't used either when it comes to valve/injector adjustments. These adjustments ensure precise fuel delivery and adequate exhaust gas expulsion, key to the consistent operation of these engines under various conditions. Verify engine cover gasket and replace if necessary. The installation of software upgrades may cause minor changes in features and engine performance. Page 17: Figure 18: Power Plant Cradle Installation Section 01: ENGINE FIGURE 18: POWER PLANT CRADLE INSTALLATION 01032 01-17 Page 18: Specifications May 22, 2019 · Section 13. 96. To adjust the intake valves, insert a 0. The N3 injector is designed as an inline concept. Valve lash adjustments should be performed by an authorized Detroit™ maintenance or repair facility. Valve Lash Ddec Vi. Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. 6 Ddec Vi Engine Driving Tips 6. Adjust Jake Brake (if applicable), injectors and valves following instructions in the Detroit Diesel service manual for series 60 engines. The system operates at 12 volts. For injectors, loosen the hold-down clamps, rotate injectors to zero lash, then tighten clamps. If it takes longer then 3 beers stop work drink the other 9 and check again tomorrow. This system improves fuel economy and vehicle performance. Repeat the adjustment procedures in steps 1 through 6 for the remaining cylinders. 4 Valve Lash for the Series 60G Engine Accurate adjustment of the clearance between the valve buttons and the intake and exhaust valves is important if maximum performance and economy are to be obtained. Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and injectors View and Download Detroit Diesel MBE 900 technician manual online. Thank you Yes, please run the top end all over again. txt) or read online for free. Adjust Model 790/795 Jake Brake® slave piston lash as follows: ‪ 15. 7L<br /> — 2000<br /> ENGINE BRAKE<br /> 790B<br /> SLAVE PISTON ADJUSTMENT<br /> 0. Adjust Model 790/795 Jake Brake® slave piston lash as Injection begins soon after the control valve is closed. 2 Removal and Cleaning of One-piece Rocker Cover For Diesel Engines Only" . To ensure efficient engine performance and extended valve and injector service life, an initial valve The engine is equipped with a fully electronic control system, which regulates the fuel injection quantity and timing using solenoid valves, allowing extremely low-emission operation. Checked timing, good. Check the DDEC parameters, progressive shift settings, torque limiting values, and injector Figure 6. Specifically covered in this manual are troubleshooting and repair steps that apply to the DDEC VI. 16. DDEC III DDEC IV ELECTRONIC FOOT PEDAL ASSEMBLY TURBO BOOST SENSOR OIL PRESSURE SENSOR OIL TEMPERATURE SENSOR PULSE WHEEL DDEC III AND II (6V AND 8V ENGINES) SYNCHRONOUS REFERENCE SENSOR (6V AND 8V) TIMING REFERENCE SENSOR COOLANT LEVEL SENSOR COOLANT TEMPERATURE SENSOR COOLANT PRESSURE SENSOR (12V AND 16V) FUEL PRESSURE SENSOR FUEL View and Download Detroit Diesel Engine DD15 instruction manual online. Page 90: Method One: Adjust Each Cylinder In Firing Order The crankshaft must Crankshaft Engine Cylinders Position Ignition Sequence 4-Cylinder Valve Overlap Ignition Sequence 6-Cylinder Valve Overlap Table 26 Valve Adjustment- Method One All information subject to change without notice. 3 Driving On Flat, Dry Pavement 7. 4 Ddec Vi Operation 6 Ddec Vi Engine Driving Tips 6. May 22, 2019 · Section 12. Rotate the engine in the direction of rotation and For Detroit 14L engines, calibrate valves before injectors to ensure proper timing. All information subject to change without notice. MBE 900 engine pdf manual download. Regards Logged Durwin 1992 102-C3, 8V92 DDEC II, HT741 5. It Valve lash adjustments should be performed by an authorized Detroit™ service outlet. 008 in. View and Download Detroit Diesel Series 60 EGR technician manual online. Proper valve lash clearance allows the engine to produce the best possible performance with the lowest emissions. Rotate the engine when necessary to put the exhaust valves in the closed position for slave piston adjustment. 2. Refer to "13. <br /> The DDEC engine is equipped with an electronically controlled fuel injection system. See Figure 12-6. Oct 1, 1994 · Hold the leveling screw in this position and torque the locknut to 47 N·m (35 lb·ft). A height gage pilot hole is provided in the injector body on the machined surface contacted by the injector clamp near the solenoid. Simple way to adjust your valves (intake and To adjust injectors on a Detroit Diesel 14L, first remove the injector hold-down clamps. Bar the engine over in the direction of normal rotation until the next cylinder in the adjustment sequence is in its valve overlap period. 1 Exhaust Brake/Constant-Throttle Valves 7. 0mpg Power Service Literature Page 1 of 15 Section 13. View and Download DETROIT Gen 5 DD Series operator's manual online. Ensure optimal performance and efficiency. ‪ Intake valve clearance and injector height are adjusted by means of an adjusting set screw and Oct 13, 2008 · The tune-up procedure for the Series 60 engine consists of intake and exhaust valve clearance adjustments, fuel injector height adjustments, and Jake Brake® lash adjustments. BPH may be doubled if drinking american beer May 22, 2019 · Adjust the intake and exhaust valve clearances, and fuel injector heights. Insert a 3/4 in. ‪ Section 8. 203 mm (. 14. If not, turn #1 cylinder to firing position at TDC. On Engines with a Jake Brake®, move the handle on the injector height gage to the alternate position, 90° to the shank. To set valves and injectors on a 60 Series 12. So hot it burnt a hole thru the egr block off plate. Also for: Dd13, Dd15, 472912, 471952. Shut down the engine. Section 12. 2 Valve Lash, Injector Height (Timing) and Jake Brake® Lash Adjustments" . To ensure efficient engine performance and extended valve and injector service life, an initial valve lash measurement/adjustment requirement has been established. New turbo and all 6 injectors replaced. 00 engine, first ensure the camshaft valve lash is correctly set per specifications. Adjust the valves and N3 fuel injector settings as follows: Disconnect the starting power. Changed cam position sensor. Jul 19, 2013 · Section 12. 2 Lubrication System 8. Repeat the adjustment procedures in steps 1 through 6 for the remaining cylinders. To perform overhead valve maintenance on a Series 60, first remove the valve covers to access rocker arms and pushrods. Detroit Diesel DDEC IV Application and Installation [PDF] Detroit Diesel DDEC Multi-ECM Troubleshooting Manual [PDF] Detroit Diesel DDEC V Vehicle Interface Harness [PDF] Detroit Diesel DDEC VI On-Highway – Application and Installation [PDF] Detroit Diesel Engine DDFP Series Service Manual [PDF] Detroit Diesel Engine Series V-149 Service May 22, 2019 · Section 16. jakebrake. This design feature eliminates the need for an EGR VPOD. Your 92 series engine has no scheduled interval for performing an engine tune-up. 3 Air System 8. 660 mm (0 13. May 22, 2019 · Valve and Injector Operating Mechanism The valve and injector operating mechanism is located entirely in the cylinder head. Adjust the valve clearance and injector timing. DD15 valve adjustment interval, how often should you adjust your valves? Detroit series 60 in frame rebuild (part 11) installing pistons May 22, 2019 · Section 12. ISSUE Camshaft timing, valve lash, injector height, and Jake Brake® lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any Detroit Diesel engine. In addition, this manual contains all of the instructions essential to the Bar the engine over approximately one revolution and adjust the remaining cylinders which now have clearance between the exhaust rocker adjusting screw and valve stems. 2 Cruise Control 6. Diesel and Natural Gas-Fueled Engines. 1 Removal of Variable Pressure Output Keep your commercial truck's engine running smoothly with professional valve adjustment services at McCandless Truck Center. To remove the one-piece rocker cover, refer to "1. Oct 2, 2023 · Intake and exhaust valve clearance and fuel injector height are adjusted by means of an adjusting set screw and locknut located at the valve end of the rocker arm. As long as the engine’s performance is satisfactory, no tune up should be needed. 004") will pass between the valve stem and the rocker arm bridge, the valve clearance is satisfactory. With the engine at 1000 F (380 C) or less, check the valve clearance. There are three styles of valve covers for the Series 60 engine. 5 May 22, 2019 · Figure 4. Possibly the confusion comes from "Cyl 6 in overlap, adjust valves on Cyl 1 and set injector on Cyl 5". This video demonstrates the process of valve adjustment during a Detroit Diesel engine tune-up, providing step-by-step guidance for proper maintenance. Check valve lash using a feeler gauge at cold engine conditions. Comes to us because they were out of ideas. ‪ Intake and exhaust valve lash are adjusted by means of an adjusting set screw and locknut located at the push rod end of the rocker arm. drive breaker bar or ratchet into the square hole in Note: Proper valve lash clearance allows the engine to produce the best possible performance with the lowest emissions. Detroit s60 Valve Adjustment - Free download as PDF File (. 5 Driving On Wet or Slippery Pavement 8 Section 8. Check valve lash using a feeler gauge per manufacturer specs. Insert a 3/4 in. The manual’s structured format allows users to locate information May 8, 2021 · Customer changed cylinder head due to a dropped valve insert. However, with the original Detroit Diesel Service Manuals now out of print, this comprehensive guide serves as the definitive resource for maintaining, repairing, and optimizing your Series 60 engine. View online or download Detroit diesel Series 60 DDEC VI Troubleshooting Manual. Run the engine at 1000 r/min. To get to the #1 cylinder valve adjustment bar the engine over and watch the valves at cylinder #6. Rotate the injector to align the timing marks precisely with the camshaft position. Install Display Data Line (DDL) adaptor to the data cable and plug the adaptor into the Valve Lash and injector heights on all Series 60 engines must be measured and adjusted. If so, you are ready to start. For specific application information and slave piston clearance settings, refer to the Jacobs Engine Brake for Detroit Diesel Engines Application Guide, P/N 4770, which can be found on www. This information is used to monitor and adjust injection timing, thus removing injector-to-injector variation influences on timing. For injectors, loosen hold-down clamps, adjust injector timing by aligning the injector pump marks, then retighten clamps. 68 KB Download Thanks given by:mar1waldner , Rasim , OverfuelingISX Reply mar1waldnerLocation Offline Reputation: 6 Thanks Given: 995 Thanks Received: 82 (52 Posts) Posts: 278 Threads: 50 Joined: Sep 2013 Oct 4, 2020 · Record faults on the Application For Adjustment (AFA) claim, if there is to be a claim. On 4-cylinder engines, the constant-throttle valves are activated by compressor air pressure. Disconnect starting power for engine. Incorrect valve clearance affects combustion, while injector misalignment causes poor performance. 7. It asks what tools are required for the engine type and explains that when setting up the injector, the injector pintle height is being adjusted. However, one style of upper valve cover may require The actual adjustment takes about 3 beers. 15. The valve closing point known as the injector response time is returned to the ECU. 1 Accelerating the Vehicle 6. 3 Ddec Features 5. ‪ Likewise, injector height should be properly maintained. There are no control racks or mechanical linkage to adjust. 3 for two-piece rocker cover, and refer to section 1. 2 VALVE LASH, INJECTOR HEIGHT (TIMING) AND JAKE BRAKE ® LASH ADJUSTMENTS<br /> MODEL NUMBER/DISPLACE-<br /> MENT/MODEL YEAR<br /> 6063GK60, 6067GK28, 6067GK45,<br /> 6067GK91, 6067PK62, 6067TK28,<br /> 6067TK60, 6067TK62 — 12. Adjust Model 790/795 Jake Brake® slave piston lash as follows: ‪ 5 Ddec Vi System 5. Fuel Injector Height Adjustment Refer to the adjusting sequence listed in Table "Valve Lash and Injector Height Adjustment Sequence" and proceed to the next cylinder in the adjustment sequence. Also for: Epa10. Includes valve lash adjustment sequence. This is a st The Series 60 DDEC engine is equipped with an electronically controlled fuel injection system. Note that the torque for the engine brake adjusting screw locknut is 30 N·m (22 lb·ft) which is much lower than GHG17 heavy-duty engines. The rear end ratio, tire size, transmission gearing and drivetrain Section 13. It notes that the valve lash and indications of needing adjustment should be verified first. Injector and Valve Adjust - Free download as PDF File (. To check, look at damper and timing tab are 0 degree TDC. The DDDL will display active and inactive fault codes which are listed in Table 9-1. 4 Improper Valve Clearance or Injector Height, Worn or Damaged Camshaft Lobes and Rollers Intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the valve (or injector) end of the rocker arm; see Figure "Valve and Fuel Injector Height Adjustment Components" . SERIES 60 SERVICE MANUAL Adjust the valves and N3 fuel injector settings as follows: 1. 1 Driver Control Switches 7. com Demonstration of valve and injector adjustment on Detroit Diesel Series 60 engines. 2 Valve Lash, Injector Height (Timing) and Jake Brake® Lash Adjustments Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. Nov 27, 2013 · 6. Intake and Exhaust Valve clearance and fuel Injector Height are adjusted by means of an Adjusting Set Screw and locknut located at the valve end of the rocker arm. Start by adjusting valve lash to manufacturer specs using a feeler gauge. 2008 Detroit Series 60 DDEC VI Injector Height Adjustment Guide Series 60 engines often face injector misalignment and uneven fuel delivery causing rough idling or poor performance. 1 Short to Battery/Power Check Check as Section 13. We have assembled four charts that bring together essential and current information for servicing the Series 60 and Series 50 diesel and gas engines. Install any other components that were removed. Since DDEC replaces any mechanical governing devices, and the fuel injectors are electronically controlled, it is unnecessary to perform engine speed adjustments. 60 Series Detroits are widely popular in a number of on-highway and off-highway industries. I know that the N3 and E3 injectors are adjusted at the bottom. Regularly inspect valve The document provides instructions for adjusting the valves and injectors on a Series 60 Detroit diesel engine with a DDEC II-IV engine control system. Bad tune, way too hot. Adjust the valves and injector settings as follows: 1. 2 Valve Lash, Injector Height (Timing) and Jake Brake® Lash Adjustments" and refer to "13. 203 mm (0. Regular adjustment prevents valve Oct 11, 2020 · This diagnosis is typically injector #4, 5, or 6 spill control valve circuit has a short to battery/power. Dec 1, 2009 · To adjust the intake valves, insert a 0. Valve Lash & Cam Timing Specifications for 1988-2007 Detroit Diesel 60-Series Diesel Engines The AERA Technical Committee offers the following information on valve lash & cam timing specifications for 1988-2007 Detroit Diesel 60-Series diesel engines. Oct 27, 2011 · To determine if an improper injector calibration setting is causing the cylinder to misfire, perform the following steps: ‪ Remove the valve rocker cover (s); Record the injector calibration code of each injector noting the cylinder number; Turn vehicle ignition to the on position , but do not run engine. Valve adjustment procedure for the 14L Detroit Series, I am specifically working on a 2008 Freightliner Century.